Rivoluzione Spinning Rotor Gauge Technology per Processi Industriali
DosiTorr di PH Instruments rappresenta una svolta tecnologica nel campo vacuum pressure measurement, offrendo per la prima volta un SRG transducer completamente autonomo per integrazione diretta nei sistemi industriali. Basato su proven Spinning Rotor Gauge technology, DosiTorr elimina le complessità operative che hanno limitato l’adozione SRG, garantendo high accuracy e long-term stability senza influenzare il medium misurato.
Inoltre, DosiTorr integra innovative features come battery function e magnetic field potenziato per unprecedented reliability in demanding applications.
Tecnologia Spinning Rotor Gauge Avanzata
Principio Measurement Rivoluzionario
DosiTorr utilizza l’effetto molecular drag su una precision steel ball magneticamente levitata per determinare vacuum pressure con accuratezza superior. Il principio fisico si basa sulla decelerazione controllata della sfera rotante causata dalle molecular collisions, convertendo mathematically la deceleration rate in pressure values.
Caratteristiche tecniche core:
- Stainless steel rotating ball da 4.5mm precision engineered
- Electromagnetic levitation per contactless operation
- Magnetic field strength 90 mT (doppio vs previous SRGs)
- Standard rotation frequency 615 Hz per stable suspension
Design Autonomo Innovativo
Il sistema prevede:
- Completely autonomous operation per first-time system integration
- Battery function per controlled ball seating in ogni operating state
- Improved readout head con magnetic shielding
- Enhanced vibration tolerance per imperfect alignment scenarios
Pertanto, garantisce reliable measurement senza operator intervention o complex setup procedures.
Specifiche Performance Eccezionali
Range e Accuratezza Measurement
DosiTorr offre specifiche industry-leading:
- Measurement range: 7 Torr a 4 x 10⁻⁷ Torr (10 mbar a 5 x 10⁻⁷ mbar)
- High accuracy zone: 1% of reading tra 0.1 Torr e 7 x 10⁻⁷ Torr
- Medium pressure range: ~10% of reading da 7 Torr a 0.07 Torr
- Long-term stability: <1% drift per year
Response e Interface Capabilities
Le performance operative includono:
- Fast reaction time: 1 secondo in fast mode
- Measurement cycle: 3-30 secondi typical
- Temperature compensation: integrated per viscosity effects
- Gas independence: minimal dependence su gas type
Di conseguenza, DosiTorr delivers consistent accuracy across diverse operating conditions.
Connectivity e Integration
Interface Options Comprehensive
DosiTorr supporta multiple connectivity:
- USB Type C: modern plug-and-play connectivity
- Bluetooth: wireless monitoring e control
- RS 232/RS 485: industrial communication standards
- High Density 15-pin: analog interface options
System Integration Features
Per seamless adoption:
- Digital readout: direct pressure display
- Analog outputs: 4-20mA, 0-10V standard
- Data logging: continuous monitoring capabilities
- Remote access: network connectivity options
Inoltre, comprehensive software support facilita integration con existing control systems.
Vantaggi Tecnologici Unici
Contactless Operation Benefits
La SRG technology elimina:
- Wear e contamination da mechanical contact
- Temperature effects typical di thermal gauges
- Ionization artifacts da hot/cold cathode gauges
- Membrane deformation issues di capacitive sensors
Process Purity Advantages
DosiTorr garantisce:
- No particle generation durante measurement cycles
- No plasma/ion creation che influenzi il process
- No heat input al vacuum system
- No gettering effects che alterino pressure readings
Pertanto, maintains process integrity mentre provides accurate measurement data.
Applicazioni Specializzate
Calibration e Metrology
DosiTorr serve come:
- Transfer standard per inter-laboratory comparisons
- Reference gauge per calibration altri vacuum instruments
- Primary standard alternative per metrology applications
- Verification tool per ionization gauge drift detection
Industrial Process Control
Per manufacturing demanding:
- High-purity processes con contamination sensitivity
- Quality control applications requiring precision
- Process monitoring per production optimization
- Research applications con accuracy requirements
Inoltre, supports challenging environments dove traditional gauges fail.
Settori di Eccellenza
Semiconductor Manufacturing
Per produzione advanced:
- Wafer processing con high-purity requirements
- Ion implantation process monitoring
- CVD/PVD chamber pressure control
- Quality assurance per yield optimization
Research e Analytical
Per applications scientifiche:
- National laboratories con metrology requirements
- University research per fundamental studies
- Analytical instrumentation precision applications
- Standards organizations per calibration services
Installation e Setup
Deployment Semplificato
L’installation process include:
- Horizontal mounting del sensor tube
- Magnetic head positioning con integrated bubble level
- Connection setup via preferred interface
- Autonomous calibration con factory pre-calibration
Maintenance Minimal
DosiTorr richiede:
- No routine calibration grazie a inherent stability
- No consumable replacement per contactless design
- Minimal operator intervention per autonomous operation
- Long service intervals per robust construction
Pertanto, reduces total cost of ownership mentre maintains measurement integrity.
Competitive Advantages
Technology Superiority
Vs traditional vacuum gauges:
- Higher accuracy su wide pressure range
- Superior stability senza calibration drift
- Process independence no measurement artifacts
- Longer service life per contactless operation
Economic Benefits
DosiTorr offers:
- Reduced maintenance costs per minimal service requirements
- Improved process yields attraverso accurate control
- Lower downtime per reliable operation
- Enhanced productivity via autonomous measurement
Di conseguenza, delivers superior return on investment per critical applications.
Future-Ready Technology
Innovation Continuous
PH Instruments continues:
- Technology advancement per enhanced capabilities
- Application development per new market segments
- Performance optimization per competitive advantage
- Customer support per successful implementation
Market Leadership
DosiTorr establishes:
- New standard per SRG accessibility
- Technology benchmark per industrial vacuum measurement
- Innovation reference per autonomous gauge operation
- Quality leadership per precision applications
Conclusioni
DosiTorr PH Instruments rappresenta la next generation di Spinning Rotor Gauge technology, rendendo finalmente accessible questa superior measurement technology per widespread industrial adoption. Con autonomous operation e unprecedented ease of use, DosiTorr delivers reference-standard accuracy per process applications demanding reliability.
L’investimento in DosiTorr significa choosing proven physics-based measurement technology che combines precision, stability, e process compatibility per vacuum applications critical.